60% faster slab retrieval
ASRS cranes locate and extract any coil or slab within 90 seconds, eliminating forklift search time and reducing crane idle.
Typical retrieval cycle drops from 4 min to 1.5 min per load.Free shipping on orders over $50
High-capacity racking structures and laser-guided vehicle tracking loops for sheet-metal slab transportation within mills.
Request a layout assessment
30-ton bay capacity per rack
Ready to reduce retrieval times by 60%?
Core advantages
ASRS cranes locate and extract any coil or slab within 90 seconds, eliminating forklift search time and reducing crane idle.
Typical retrieval cycle drops from 4 min to 1.5 min per load.Laser-guided AGVs follow closed-loop tracks with LiDAR obstacle detection, moving 50-ton slabs between furnace and storage without human intervention.
Over 2,000 hours of operation without a single collision incident.Predictive maintenance engine monitors crane motors, AGV batteries, and rack sensors, scheduling repairs before failure occurs.
Reduced emergency stoppages from 12 per quarter to 4.RFID tags on every slab update inventory instantly, so operators know exact location, grade, and weight without manual counting.
Inventory accuracy improved from 87% to 99.5%.High-density racking adds bays without interrupting existing operations, scaling from 500 to 2,000 slab positions as production grows.
Each bay installs in under 8 hours during scheduled maintenance windows.Warehouse Control Suite unifies ASRS, AGV, and inventory data in one 3D interface, cutting operator training time by half.
New operators reach full proficiency in 3 days instead of 6.Definitions and conditions that govern the interpretation of our automated warehousing specifications, load ratings, and system boundaries for heavy sheet-metal slab handling.
The 30‑ton rating applies to a single storage bay under uniform load distribution, with the slab centered on the support beams. Off‑center loading, dynamic forces during crane retrieval, or stacking of non‑uniform slabs reduces the effective capacity. Always consult the load chart for your specific bay configuration and slab dimensions before operation.
Positional accuracy of ±2 mm is measured at the AGV’s center point under steady‑state travel on a clean, dry floor with reflective tape in good condition. Accuracy degrades with floor contamination, worn tape, or during acceleration/deceleration phases. The system includes automatic recalibration at each charging station to maintain tolerance.
No. The suite acts as a supervisory layer that communicates with existing PLCs via OPC‑UA and MQTT. It does not replace your ERP or lower‑level controllers. All safety‑critical logic remains in the PLCs. The suite provides dashboards and analytics, but does not override hardwired emergency stops or zone interlocks.
All equipment is rated for indoor mill environments with ambient temperature 0 °C to 50 °C, relative humidity up to 95 % non‑condensing, and airborne particulate levels typical of steel processing (ISO Class 8 cleanroom equivalent). Exposure to direct molten metal splash, corrosive chemicals, or wash‑down zones requires additional protective enclosures not included in the base specification.
The 60 % reduction compares the ASRS automated crane cycle time against a baseline manual forklift operation for the same bay height and slab weight, assuming a single operator and standard shift conditions. Actual savings depend on warehouse layout, slab mix, and operator proficiency. The figure excludes queuing delays at the pickup/drop‑off station.
Related solutions for your mill floor